Intelligent polishing and grinding with robots as the core is an important trend in the future development of intelligent technology. In the fields of new energy storage, automotive components, composite materials, 3C electronics, furniture and kitchenware, precision instruments, etc., Intelligent polishing and grinding has been successfully applied in production processes such as grinding, polishing, deburring, and so on.

Disadvantages of traditional manual grinding

Traditional manual polishing has problems such as low efficiency, unstable polishing quality, and low product yield. Meanwhile, the polishing process generates a large amount of sparks, dust, and noise, seriously affecting human health.

①The consistency of the manual polishing effect is poor.

②The grinding process is complex and the quality of the product is difficult to guarantee.

③Manual grinding is inefficient and has high production safety risks.

As a leading brand in China's intelligent manufacturing industry, ESTUN has deepened its production process in the metal industry with its independent core technology and its entire industrial chain ecological layout. It has mature intelligent and digital solutions in various fields such as shearing, bending, stamping, casting/forging, welding, and grinding.

Based on its profound experience in the field of grinding, ESTUN has launched a complete solution for intelligent grinding, including a robotic automated grinding system and an intelligent grinding tool library system.

1. Robot automatic polishing system

Product Advantages

• Modular design: It features rich functional configurations, flexible configuration of automatic tool changer, 3D vision module, internal grinding and polishing tools of workstation, and loading and unloading components.

• Flexible force control: The self-developed robot has the core technology of active force control, and the grinding tools all have the function of flexible force control, enabling real-time perception and precise adjustment of grinding force.

• Process planning: Equipped with self-developed intelligent grinding and polishing offline programming software, it can quickly generate the grinding trajectory of complex parts and solve the problem of inconsistent incoming materials.

• High precision: higher robot positioning and trajectory control accuracy, with a repeatable positioning accuracy of ±0.05mm.

• Rapid deployment: The polishing system, intelligent knife library system, and ESTUN robot seamlessly integrate, greatly reducing deployment time.

2. Intelligent sand exchange warehouse

Product Advantages

• The sandpaper capacity is larger, up to 60 pieces, and the automatic sandpaper change cycle is within 1 minute.

• The standard sandpaper is equipped with a detection sensor and a successful sandpaper replacement sensor.

3. Intelligent polishing and tool changing magazine

Product Advantages

• Used for surface grinding, weld grinding, chamfering, deburring, and other applications on parts made of different materials such as steel, aluminum, cast iron, and composite materials.

• Using photoelectric tool in-place sensor.

• Larger space, no interference with the grinding head during tool change.

• Closed structure, dust is not easy to invade the tool magazine.

• Wiring or distributed IO access control system, flexible and fast integration.

4. Intelligent polishing hybrid tool magazine

Product Advantages

• The sandpaper library and knife library are designed in an integrated manner, with compact structure and diverse functions.

• The tool magazine uses a photoelectric tool in-place sensor.

• The standard configuration of sandpaper library includes sandpaper detection sensors and sandpaper replacement success sensors.

• Wiring or distributed IO access control system, flexible and fast integration.

5. Offline programming software - AIOLP

Equipped with self-developed intelligent grinding and polishing offline programming software, it can quickly generate grinding trajectories for complex parts, solving the impact of inconsistent incoming materials on grinding quality.

Software function

•Robot components and import

•Import of grinding components, end flanges, and grinding tools

•Robot trajectory point teaching

•Product edge planning

•Product plane trajectory planning

•Robot grinding simulation

•Trajectory editing and optimization

•Track export

ESTUN continues to deepen its craftsmanship, accumulate industry experience, and provide rich industry intelligent solutions. It provides more flexible, convenient, and high-precision intelligent grinding complete solutions for industries such as automotive, new energy, 3C electronics, composite materials, precision instruments, furniture, kitchen and bathroom, and so on, to help the grinding industry continue to develop rapidly!